Removing the door panels

  • Remove the mirror switch panel (or blank panel).  
    • For 91 style: Pry at the bottom or top, pop out at the rear.
    • For 93 and later, insert a small screwdriver into the hole behind the mirror select switch and pry the tab forward.
  • Remove T20 Torx screw.
  • Pull door handle out, slide plastic backplate down and rotate out from bottom.
  • Remove T20 Torx screw.
  • Remove soft plastic plugs from top and bottom of door pull.
  • Remove T20 screws from top & bottom of door pull.
  • Use a small flat blade screwdriver to pop the plastic caps off the two screws at front and rear of storage bin.
  • Remove weird-headed T20 screws from front and back of storage bin.
  • Remove T10 screw from door light lens.  Slide lens back and out.
  • Remove T20 screw from the bracket for the lens retaining screw
    • You might have to fish through some insulation to find it.
  • Work a flat tool up under the bottom of the panel, then work fingers back and pull to disengage the plastic pop-retainer at the bottom rear corner.  Repeat at front, about 8" from bottom.
  • Pull the panel up out of the window through at the top; this can take quite a bit of force, as there are metal tangs to resist its removal.  Push from the bottom  and thump lightly from below to break it loose.  Remove the wires from the light before completely removing the door panel.